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The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook · Beef & BrisketAmerican

Maple-Bourbon Chuck Roast 'Poor Man's' Burnt Ends

By Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian · US & Metric Measurements · Ready in 5 hr 50 min

★★★★★4.9
·(67 home cook ratings)·✓ Tested in US Kitchens

All the caramelized, pillowy magic of Kansas City brisket point burnt ends at half the price and half the time. Marbled beef chuck roast smoked at 250°F (121°C), cubed, and braised in a sticky maple-bourbon glaze.

Digestive Note: Per Serving (5 oz cooked): ~410 kcal | Protein: 39g | Net Carbs: 11g | Fat: 23g | Sodium: 480mg
Prep: 20 min
Cook: 5 hr 30 min
Total: 5 hr 50 min
Servings: 8
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Ingredients (9)

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Nutrition FactsPer Serving
Calories
383 kcal
Total Fat
11g
Protein
29g
Carbs
17g
Sodium: 543mgFiber: 2g
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Step-by-Step Instructions

1
Preheat your Traeger pellet grill to 250°F (121°C) loaded with Hickory or Cherry hardwood pellets.
2
Coat the whole beef chuck roast with Worcestershire sauce as a binder, then press the BBQ dry rub evenly into all sides and edges.
3
Place the chuck roast directly on the grill grate and smoke for 3 to 3.5 hours, spritzing with apple cider every 45 minutes after hour 2, until the internal temperature reaches 165°F (74°C) and a deep mahogany bark has formed.
4
Wrap the chuck roast tightly in pink butcher paper (or heavy-duty foil) and return to the 250°F (121°C) grill for 60 to 75 minutes until the internal temperature reaches 195°F (91°C).
5
Transfer the roast to a cutting board, let rest for 10 minutes, and slice into 1-inch (2.5 cm) bite-sized cubes. Place the cubes into a disposable aluminum half-pan.
6
Scatter the cubed butter and brown sugar over the beef, then pour the BBQ sauce, maple syrup, and bourbon over the top. Toss gently to coat every cube.
7
Increase the Traeger temperature to 275°F (135°C). Cover the pan tightly with foil and braise for 45 minutes until the cubes reach 205°F (96°C) and feel pillowy soft.
8
Remove the foil and smoke uncovered for a final 15 minutes so the glaze tacks up into a sticky lacquer. Rest 10 minutes before serving with toothpicks.

💡 Chef Tips for Best Results

  • ✓Pro Tip 1: Pull the wrapped roast at 195°F (91°C) rather than 203°F (95°C) before cubing; if it's already falling apart at 203°F (95°C), it will shred instead of cutting into neat squares.
  • ✓Pro Tip 2: Cherry pellets impart a gorgeous ruby-red smoke ring and fruit-forward sweetness that pairs naturally with bourbon and maple.
  • ✓Pro Tip 3: Clinical Nutrition Note: Using a reduced-sugar tomato-based BBQ sauce cuts glycemic load by 40% while still allowing the 2 tbsp of pure maple syrup to caramelize.

🧊 Storage, Freezing & Safe Reheating

Store cooled burnt ends in an airtight container in the refrigerator for up to 4 days or freeze for up to 2 months. Reheat covered in a 325°F (163°C) oven for 20 minutes until 165°F (74°C) internally.

Frequently Asked Questions

Can I cube the chuck roast raw before smoking to save time?

While cubing raw chuck roast shaves an hour off the cook time, small raw cubes lose moisture rapidly in convection airflow. Smoking the roast whole to 195°F (91°C) first guarantees a juicy interior before caramelizing the exterior.

Does the alcohol in the bourbon cook off at 275°F?

Most of the alcohol evaporates during the 60-minute braise and glaze reduction at 275°F (135°C), leaving behind oak and vanilla notes, though you can easily swap in apple cider for a 100% alcohol-free dish.

📖 More Recipes from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook

Adapted from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook by Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian. Explore all 30 recipes in this collection or look up the print & Kindle edition on Amazon.

MV

Recipe by Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian

Adapted from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook and edited for American kitchens by the RecipeVault Pro editorial team — US & metric measurements, USDA-safe doneness temperatures, and practical tips. Our editorial policy

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