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The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook · Burgers, Brats & Wood-Fired ComfortAmerican

Award-Winning 'Over-the-Top' Smoked Beef & Chorizo Chili

By Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian · US & Metric Measurements · Ready in 3 hr 20 min

★★★★★4.8
·(68 home cook ratings)·✓ Tested in US Kitchens

The viral pitmaster technique that changes chili forever: a giant seasoned meatball of ground chuck and Mexican chorizo suspended on a grate directly above a Dutch oven of simmering peppers and tomatoes at 250°F (121°C).

Digestive Note: Per Serving (1.25 cups): ~440 kcal | Protein: 35g | Net Carbs: 24g | Fat: 21g | Sodium: 640mg
Prep: 20 min
Cook: 3 hr
Total: 3 hr 20 min
Servings: 8
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Ingredients (17)

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Nutrition FactsPer Serving
Calories
372 kcal
Total Fat
8g
Protein
26g
Carbs
14g
Sodium: 532mgFiber: 3g
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Step-by-Step Instructions

1
Preheat your Traeger pellet grill to 250°F (121°C) loaded with Hickory, Mesquite, or Oak hardwood pellets.
2
Mix together the ancho chili powder, ground cumin, smoked paprika, garlic powder, and kosher salt. In a large bowl, gently combine the ground beef chuck, raw chorizo, and half of this spice blend, then shape into a slightly flattened giant football-shaped loaf. Coat the outside with a little more spice blend.
3
In a 6-quart (5.7 L) cast-iron Dutch oven over medium stovetop heat, sauté the diced onion, bell pepper, jalapeños, and garlic in 1 tbsp oil for 5 minutes until fragrant. Stir in the tomato paste, remaining spice blend, fire-roasted crushed tomatoes, kidney beans, black beans, and beef bone broth.
4
Place the uncovered Dutch oven directly on the lower grates of your 250°F (121°C) Traeger. Place a stainless steel cooling rack directly on top of the Dutch oven rim (or use the upper smoker shelf), and set the giant beef-chorizo loaf on the rack directly over the chili pot so all smoky rendered drippings fall into the chili.
5
Insert a meat probe into the center of the meat loaf and smoke at 250°F (121°C) for 2 hours until the internal temperature of the meat reaches 155°F (68°C) and a deeply smoked crust has formed.
6
Remove the wire rack, crumble the smoked meat loaf into bite-sized chunks directly into the Dutch oven of chili, and stir in the square of dark chocolate.
7
Simmer uncovered on the 250°F (121°C) smoker for 1 final hour until the meat reaches 165°F+ (74°C+) and the chili is thick, rich, and velvety.

💡 Chef Tips for Best Results

  • ✓Pro Tip 1: Crumbling the smoked meat loaf into the chili pot at 155°F (68°C) rather than 165°F (74°C) prevents the ground beef from drying out on the rack while allowing it to finish pasteurizing past 165°F (74°C) inside the simmering tomato broth.
  • ✓Pro Tip 2: Half an ounce of 85% dark chocolate rounds out the acidity of the fire-roasted tomatoes and deepens the mole-like richness of the ancho chili powder.
  • ✓Pro Tip 3: Clinical Nutrition Note: Simmering lycopene-rich crushed tomatoes with healthy beef fats increases lycopene absorption by 400% compared to raw tomatoes.

🧊 Storage, Freezing & Safe Reheating

Chili tastes even better the next day! Store in airtight glass containers in the refrigerator for up to 5 days or freeze for up to 4 months. Reheat on the stovetop to 165°F (74°C).

Frequently Asked Questions

Won't the chili be too greasy if all the fat from 80/20 beef and chorizo drips into the pot?

Surprisingly, no! About 30% of the fat stays bound to the meat bark or evaporates on the rack, and the remaining smoky drippings emulsify into the bean and tomato starch. If you prefer leaner chili, use 85/15 ground beef.

Will soot ruin my enameled Le Creuset Dutch oven on the Traeger?

Wood smoke will stain white or light-colored porcelain enamel over a 3-hour cook. Use a raw seasoned cast-iron Dutch oven, or rub a thin layer of liquid dish soap on the outside of an enameled pot before smoking so soot washes right off.

📖 More Recipes from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook

Adapted from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook by Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian. Explore all 30 recipes in this collection or look up the print & Kindle edition on Amazon.

MV

Recipe by Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian

Adapted from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook and edited for American kitchens by the RecipeVault Pro editorial team — US & metric measurements, USDA-safe doneness temperatures, and practical tips. Our editorial policy

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