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The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook · Burgers, Brats & Wood-Fired ComfortAmerican

Reverse-Seared Smoked Bacon-Cheddar Pub Burgers with Smash Sauce

By Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian · US & Metric Measurements · Ready in 1 hr

★★★★★4.9
·(41 home cook ratings)·✓ Tested in US Kitchens

Thick 1/2-pound pub burgers blended with smoky bacon bits, cold-smoked at 225°F (107°C) for a deep pink smoke ring, then seared at 450°F (232°C) under melted sharp cheddar to a juicy 160°F (71°C).

Digestive Note: Per Serving (1 burger patty + cheese + sauce, no bun): ~610 kcal | Protein: 46g | Net Carbs: 4g | Fat: 45g | Sodium: 720mg
Prep: 15 min
Cook: 45 min
Total: 1 hr
Servings: 4
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Ingredients (13)

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Nutrition FactsPer Serving
Calories
303 kcal
Total Fat
13g
Protein
31g
Carbs
19g
Sodium: 513mgFiber: 3g
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Step-by-Step Instructions

1
In a chilled bowl, gently fold the crumbled crispy bacon and Worcestershire sauce into the cold 80/20 ground chuck using a light touch so you don't compact the meat. Divide into 4 equal 8-oz (225 g) portions and shape into 1-inch (2.5 cm) thick patties.
2
Press a deep thumbprint dimple into the center of each patty (this prevents the burgers from puffing into baseballs during cooking). Season only the outside surfaces generously with kosher salt, black pepper, and garlic powder right before placing on the grill.
3
Preheat your Traeger pellet grill to 225°F (107°C) loaded with Hickory or Mesquite hardwood pellets.
4
Place the burger patties directly on the grates, insert a probe thermometer into the side of one patty, and smoke at 225°F (107°C) for 35 minutes until the internal temperature reaches 135°F (57°C).
5
Transfer the patties to a plate and crank the Traeger temperature to 450°F (232°C).
6
Sear the burgers directly on the hot lower grates for 2 minutes on the first side, flip, top each patty with a thick slice of sharp cheddar cheese, and sear for 2 to 3 minutes on the second side until the cheese melts and the internal temperature reaches 160°F (71°C) (or 145°F / 63°C if using freshly ground steak cuts).
7
Whisk together the mayonnaise, ketchup, pickle relish, mustard, and smoked paprika. Rest the burgers for 5 minutes, then serve on toasted brioche buns slathered with the smoky burger sauce.

💡 Chef Tips for Best Results

  • ✓Pro Tip 1: Never mix salt into the raw ground beef before shaping the patties! Salting the interior dissolves myosin proteins and turns the burger bouncy like sausage; only salt the exterior right before smoking.
  • ✓Pro Tip 2: Folding cooked bacon crumbles into the patty creates tiny internal flavor pockets that baste the beef from the inside out.
  • ✓Pro Tip 3: Clinical Nutrition Note: Serve lettuce-wrapped in crisp iceberg leaves to save 160 calories and 28g of refined carbohydrates per burger.

🧊 Storage, Freezing & Safe Reheating

Store leftover cooked burger patties in an airtight glass container in the refrigerator for up to 3 days. Reheat in a covered skillet over medium-low heat with 1 tbsp water to steam-melt the cheese until 165°F (74°C).

Frequently Asked Questions

Why do smoked burgers look completely pink inside even when cooked to 160°F?

Wood-fired combustion produces trace nitric oxide gas, which binds with the myoglobin in ground beef to create a bright pink smoke ring that penetrates deep into porous ground meat—always trust your instant-read thermometer!

Can I use lean 90/10 ground sirloin instead of 80/20 chuck?

You can, though 90/10 lean beef dries out faster during the 35-minute smoke phase. If using 90/10 sirloin, mix 1 tbsp of cold grated butter into the beef to keep it juicy.

📖 More Recipes from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook

Adapted from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook by Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian. Explore all 30 recipes in this collection or look up the print & Kindle edition on Amazon.

MV

Recipe by Marcus Vance, RD, Pitmaster & Certified Clinical Dietitian

Adapted from The Ultimate Traeger Wood Pellet Grill & Smoker Cookbook and edited for American kitchens by the RecipeVault Pro editorial team — US & metric measurements, USDA-safe doneness temperatures, and practical tips. Our editorial policy

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